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Maximizing Equipment Effectiveness
OBJECTIVE
The introduction of
TPM or Total Productive Maintenance System into a company's management
system provides the company with a unique opportunity to rationalize its
production system by attaining high levels of overall equipment efficiency
(OEE). Total Productive Maintenance uniqueness is its ability to identify,
classify and quantify equipment losses in terms of ability to produce. The
total elimination or minimization of these losses increases the company's
production capacity without the need to purchase new productive
equipment.
The principal objective of this course is to educate the participants in
the concept of TPM and its related philosophy and techniques of attaining
Zero Equipment Losses. The participant will learn how to identify and
measure the 8 major losses in production processes. He will also learn
some of the techniques for eliminating or reducing these losses. The
participant will be given a quick walk-through the TPM System and OEE
Measurement by identifying the eight losses and measuring their quantum.
The major part of the programme will concentrate on how to reduce the
losses using some of the TPM System tools.
COURSE CONTENT
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1. Philosophy of TPM |
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4. Reducing Loses Time |
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The
TPM Management system |
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Elimination the
Breakdown Time |
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The assets of Production |
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Eliminating machine
idle time |
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The structure of
the TPM System |
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Zeroing Quality Losses |
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The requirements for TPM success |
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Eliminating Speed Losses |
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Minimizing Preventive Maintenance Time |
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2. Measurement
of OEE |
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Reducing cutting tool time loss |
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The 8 major equipment losses |
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Minimizing Startup losses |
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Identifying the
loss components and |
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Identifying sub-components of losses |
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measuring them
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Study cause effect relationships |
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Prioritizing the
Losses |
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Designing a loss elimination plan
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5. Work Plan for Zero Losses
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3. General Method of Elimination |
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6. Motivation Management |
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The
Root Cause Analysis method |
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Causal factors of these losses |
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Are zero losses achievable? |
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The
complex tools of Loss Elimination |
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WHO SHOULD ATTEND
Plants Managers, Maintenance Managers or Engineers, Maintenance Planners,
Plant Engineers or Engineering staffs involved in planning, maintaining,
servicing plant and production equipments.
Personnel, who desire to know what the 8 losses are and how they affect
the Productivity and Quality of their work areas.
TO REGISTER
Complete
the registration form and return it with your cheque or banker’s draft in
favour of “Camp Systems Sdn Bhd” and crossed “A/C Payee Only”.
The course fee, which is inclusive of materials, lunch and 2 tea breaks
is RM 1050.00 per participant. For HRDF, please apply under SBL or
SBL-KHAS scheme.
Please download the registration form and fax to 03-78611111 or
call 03-78736188.
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