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Total Productive Maintenance
OBJECTIVE
With today’s
manufacturing demand, the overall effectiveness of our machines, equipment
and processes is paramount to provide consistency of product quality and
supply at a realistic price.
Many world-class companies recognized that
the effective application of modern technology can only be achieved
through people – starting with the operators and maintainers of that
technology and not through system alone. Hence the emergence of Total
Productive Maintenance as the enabling tool to maximize the effectiveness
of our equipment.
The
world “Maintenance” sound as though TPM is a maintenance function or a
maintenance department initiative. But it is not! TPM is driven by
manufacturing which picks up production and maintenance as equal partners.
Both are responsible for the best way to operate, maintain and support
machines, processes or equipment. This course looks at some practical
guide to delivering TPM benefits within companies.
COURSE CONTENT
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1. INTRODUCTION |
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5. DAILY
MAINTENANCE METHODOLOGY |
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·
Design of
Convectional PM System |
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Initial
Cleaning |
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·
Strength and
Weakness of Convectional PM |
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Source of
Dirt and Defect Elimination |
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System |
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·
Elements of
Daily Maintenance Chart |
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Weakness of
Current Maintenance and |
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Operation Personnel Assignment |
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6. FOOL PROOF
PREVENTIVE MAINTENANCE |
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METHODOLOGY |
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2. TPM |
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·
Scheduling |
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·
Overview of
TPM |
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Preventive
Maintenance Elements |
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·
TPM Pillars |
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Maintenance
Prevention |
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·
5 Keys to
successful TPM |
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Maintenance
Improvement and Early Equipment |
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·
Who makes
TPM activities happen |
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Maintenance |
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3. MAJOR LOSSES IN
PLANT EQUIPMENT |
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7. TRAINING FOR
MAINTENANCE
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OPERATION AND MAINTENANCE |
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Loss
structure |
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8. WORKSHOPS |
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Common
Losses |
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Current PM
System and Its Weakness and Strength |
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Effect of
Common Losses |
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Current
Methods Adopted for Elimination of Losses |
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·
Hand-on
exercises On Daily Maintenance Chart Design |
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4. LIFTIME
MAINTENANCE PROCESS |
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Lifetime
Maintenance Design |
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·
Bathtub
Curve |
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Restructuring the Bathtub Curve for |
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Efficient and Effective Plant Operation |
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·
Five
Elements in Liftime Maintenance Process |
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WHO SHOULD ATTEND
Plants Managers, Maintenance Managers or Engineers, Maintenance Planners,
Plant Engineers or Engineering staffs involved in planning, maintaining,
servicing plant and production equipments.
TO REGISTER
Complete
the registration form and return it with your cheque or banker’s draft in
favour of “Camp Systems Sdn Bhd” and crossed “A/C Payee Only”.
The course fee, which is inclusive of materials, lunch and 2 tea breaks
is RM 980.00 per participant. For HRDF, please apply under SBL scheme.
Please download the registration form and fax to 03-78611111 or
call 03-78736188.
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