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Zero Equipment Failure Workshop
OBJECTIVE
Total Productive Maintenance (TPM) is a company wide approach for reducing
equipment-related losses such as breakdowns, quality defects, and slow
changeovers. Autonomous maintenance is an especially important pillar of
TPM. It enlists
equipment operators to value machine as production partners by keeping
them operating smoothly and trouble-free. They
are the first line of defense against unplanned breakdown.
This course outlines the purpose of TPM and its basic concept of 6 major
losses. It takes us step-by-step through a cycle of equipment losses
identification. Elimination of these losses is essential to achieve the
TPM goals of “Zero Breakdown” and “Zero defects”. Theory is
reinforced with practical sessions to understand the concept.
COURSE CONTENT
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1. Overview |
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4. Activities of AM |
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Overview of TPM |
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Step-by-Step
development of AM |
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The pillars of TPM |
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The CAPD Cycle |
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Keys to successful
TPM |
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Cleaning is inspection |
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Small group approach to TPM |
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Setting AM Standard |
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Cleaning is inspection |
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2. Loss
Structure |
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Designing checklist |
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The major equipment losses |
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Various losses leading to ineffective |
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5. Equipment Improvement |
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use of equipment |
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Sporadic vs Chronic failures |
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Concept of OEE and
implications |
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Ways to prevent sporadic failures |
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Sample calculation
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Techniques to remove chronic failures |
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3. Autonomous Maintenance |
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6. Workshop
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What
is Autonomous Maintenance |
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Develop checklist for equipment
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Seven steps of AM |
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Improvement and countermeasures |
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Techniques to contain
equipment |
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Guide to problem solving techniques |
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deterioration |
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Equipment ownership concept |
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12 key steps of AM |
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WHO SHOULD ATTEND
Plants Managers, Maintenance Managers or Engineers, Maintenance Planners,
Plant Engineers or Engineering staffs involved in planning, maintaining,
servicing plant and production equipments.
TO REGISTER
Complete
the registration form and return it with your cheque or banker’s draft in
favour of “Camp Systems Sdn Bhd” and crossed “A/C Payee Only”.
The course fee, which is inclusive of materials, lunch and 2 tea breaks
is RM 980.00 per participant. For HRDF, please apply under SBL scheme.
Please download the registration form and fax to 03-78611111 or
call 03-78736188.
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